Applications

Applications

The following tables have listed out some typical applications of InnoGUARD in various industries:

CHEMICAL

Components  Examples of Substrates  Purpose 
Pressure Vessel Steel Corrosion resistant
Reactor Steel Corrosion/erosion resistant
Mixer Shaft/Blade Steel Corrosion/abrasion resistant
Pump & Impeller Cast Iron, Steel Corrosion/abrasion resistant
Heat Exchanger Steel, Copper Corrosion/erosion resistant
Filter & Parts Steel Corrosion/erosion resistant
Turbine Impeller Steel Corrosion/erosion resistant
Compressor Impeller & Valve Aluminum, Steel Corrosion/erosion resistant
Spray Nozzle Steel, Brass Corrosion/erosion resistant
Valve Steel, Stainless Steel Corrosion/erosion resistant, lubricating
Shaft Sleeve Steel Corrosion/abrasion resistant, self-lubricating
Fasteners (Bolts & Nuts) Steel Anti-corrosion, to replace stainless steel
Corrosion Resistant Part, Pipe & Fitting Steel Corrosion/erosion/abrasion  resistant


OIL & GAS

Components  Examples of Substrates  Purpose 
Transportation Pipe & Fitting Steel Corrosion/erosion resistant
Slurry Pump Shell, Impeller and Parts Steel Corrosion/abrasion resistant
Pump Shell, Impeller, Cylinder Steel Corrosion/abrasion resistant
Valve Steel Corrosion/wear resistant
Fire Pipe Steel Corrosion/oxydation resistant
Anti-eruption Appliance Steel Corrosion/abrasion resistant
Dynamic Seal Steel Corrosion/abrasion resistant


MINING

Components  Examples of Substrates  Purpose 
Hydraulic Cylinder & Shaft Steel Corrosion/abrasion resistant, lubrication
Transportation Belt/Roller Steel Corrosion/abrasion resistant, lubrication
Gear Wheel & Clutch Steel Corrosion/abrasion resistant, lubrication
Hydraulic System Steel Abrasion resistant, lubrication
Powder/Slurry Transfer Piping Steel Corrosion/abrasion resistant
Ejection Nozzle Steel Corrosion/abrasion resistant
Excavator Parts Cast Iron, Steel Corrosion/abrasion resistant
Framework Steel Corrosion resistant
Crusher Parts Alloy Steel Corrosion/abrasion resistant


POWER PLANTS & PAPER MILLS

Components  Examples of Substrates  Purpose 
Anti-erosion/abrasion/corrosion Parts Steel As column 1
Anti-high temperature oxydation Parts Steel, Alloy Steel As column 1
Valve, Pipe & Fitting Steel Corrosion/erosion resistant
Shaft Sleeve Steel Corrosion/abrasion resistant, self-lubricating
Wood Cutter, Paper Cutter Steel, Alloy Steel Abrasion resistant


TEXTILE, WEAVING & PRINTING

Components  Examples of Substrates  Purpose 
Needle Steel Abrasion resistant
Roller Steel, Aluminum Abrasion resistant
Ratchet Wheel Aluminum Abrasion resistant
Spinning Parts Steel, Aluminum Abrasion resistant
Spinneret Stainless Steel Corrosion/abrasion resistant
Printing Plate Steel, Cast Iron Corrosion/abrasion resistant
Printing Roll Steel, Cast Iron Corrosion/abrasion resistant


MILITARY

Components  Examples of Substrates  Purpose 
Gun Tube Steel Corrosion resistant, lubricating
Bearing Alloy Steel Corrosion/abrasion resistant
Mirror Aluminum Corrosion resistant, even/high reflection
Fasteners & Metal Parts on Ship Steel Corrosion resistant
Pumps on Ship Steel, Cast Iron Corrosion resistant


COMPUTERS & ELECTRONICS

Components  Examples of Substrates  Purpose 
Jack/On-off Contact Surface Copper Contact reliability
Cooler Steel, Aluminum Corrosion resistant, beauty
Conductive Frame Copper Enhance weldability
Print Circuit Silica Weldability, reliability
Hard Disk Mg/Al Alloy Enhance performance
Transistor Seal Semiconductor Corrosion resistant, weldability
Integrate Circuit Connection Silica Low electric resistance, weldability


AUTOMOTIVE

Components  Examples of Substrates  Purpose 
Cooler Aluminum Corrosion resistant, weldability
Carburetor Steel Corrosion resistant
Oil Ejector Steel Corrosion/erosion resistant
Spherical Head Bolt Steel Abrasion resistant
Gear Wheel, Shaft Steel, Cementite Steel Abrasion resistant
Power Transmission Parts Cementite Steel Abrasion resistant
Joint Pin Steel Abrasion resistant
Shock Absorber Steel Corrosion resistant, lubricating
Vent Pipe, Muffler Steel Corrosion resistant
Brake Shoe Steel Abrasion resistant


AEROSPACE

Components  Examples of Substrates  Purpose 
Bearing Cardo Aluminum Abrasion resistant
Servo Valve Steel Abrasion resistant, lubricating
Compressor Impeller Alloy Steel Corrosion/abrasion resistant
Hot Area Parts Alloy Steel Abrasion resistant
Piston Ring Aluminum Abrasion resistant
Engine Axis Steel Abrasion resistant, thickening
Hydraulic Transmission Shaft Steel Abrasion resistant
Landing Gear Parts Aluminum Abrasion resistant, thickening
Engine Seat Alloy Steel Corrosion/abrasion resistant


FOOD, PLASTIC & LIGHTING, PLUS OTHER MANUFACTURING

Components  Examples of Substrates  Purpose 
Screw Feeder Steel, Stainless Steel Corrosion/abrasion resistant, clean
Mixer Steel, Stainless Steel Corrosion/abrasion resistant, clean
Plastic Extruder, Ejection Mold, Cutter Alloy Steel Corrosion/abrasion resistant, self lubricating
Rubber Mold Steel, Alloy Steel Corrosion/abrasion resistant, self lubricating
Zinc Mold Alloy Steel Abrasion resistant, lubricating
Glass Mold Steel Abrasion resistant, lubricating
Aiguille, Screw Tap, Lathe Cutter Alloy Steel Abrasion resistant, lubricating
Razor Steel Abrasion resistant, lubricating
Sieve, Sieve Plate Steel Corrosion/abrasion resistant


Physical Properties

Density: 7.85g/cm3 – 8.50g/cm3

Normal Bonding Strength: 100Mpa – 500Mpa

Hardened Hardness: HV900 – HV 1800 (from LP to Diamond Composite Plating)

Chemical Properties

Good for strong alkali environment and mild to severe acid environment. Not good for high concentration strong oxidizing acids (Nitric Acid, Sulfuric Acid, etc., though its performance is better than stainless steel).

Max Thickness

Normal 4 mils, super thick: 8 mils and up